Robots produce robots! This picture...

Recently, the Shanghai Municipal Economic and Information Technology Commission issued a list of the first 10 "benchmark smart factories" in Shanghai. Jiading companies Aptiv Central Electric (Shanghai) Co., Ltd. and Shanghai New Star Robot Co., Ltd. were selected.

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Approaching Xinshida~

The New Star Robot Smart Factory is located in Malu Town, Jiading District. After it was put into production in December 2020, the company has continued to carry out technological innovation and management innovation to improve the level of intelligence.

In terms of technological innovation, the company uses the EMES system, the brain of the workshop, to provide execution and tracking of production plans and visual monitoring of all resource allocations, making the entire factory automated operation more intelligent; on the other hand, through vision, robots The integration of force control, flexible tooling and other technologies with robot applications has enabled robot production of robots for the first time in China.

In terms of the application of new technologies, based on the "Industrial Internet", the company has built three major systems: a flexible intelligent manufacturing system, an end-to-end intelligent logistics system, and a full-process traceable intelligent manufacturing system to achieve comprehensive integration of information flow and factories. interconnection of all elements within.

Smart factories deploy high-level automation systems such as robots, AGVs, three-dimensional warehouses and sorting systems, as well as EMES (Manufacturing Management System), WMS (Warehouse Management System), SRM (Supplier Management System), CRM (Sales Management System) ) and other digital and intelligent systems have significantly improved product quality and delivery capabilities.

In terms of process design, the New Star Robot Smart Factory can reduce production preparation hours by 30 minutes each time. Different structural models can be produced on the same line and quickly switched, and the production efficiency is increased by 20%; in terms of planning and scheduling, logistics personnel From the original 6 people to 3 people, the planning staff was reduced from the original 2 people to 1 person, and the corresponding operating staff was reduced by 50%; in terms of production operations, the operators were reduced from 6 to 2 people, and the production efficiency increased by 50%. Product throughput rate increased by 20%.

In the future, New Star will use Shanghai's benchmark smart factory as the basis to further strengthen automation, digitalization and intelligent transformation, lead the innovation of the industrial chain, and empower the manufacturing industry to develop to a high level.

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Shanghai’s benchmark smart factories are selected by the Shanghai Economic and Information Technology Commission on the basis of national smart factories and Shanghai’s 100 smart factories through recommendations from various districts, preliminary evaluations by experts, on-site evaluations, defense reviews and list announcements. The 10 benchmark smart factories in Shanghai are specific measures for Shanghai to fully implement the smart factory pilot plan. Through benchmarking, it will promote the deep integration of the digital economy and the real economy.

Source: Shanghai Jiading

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