Safe, efficient and accurate! Elite Robot helps the electronics industry reduce costs and increase efficiency!

Industry background refers to the environment and conditions of a specific industry. It covers information on the industry's development history, market size, competition, technological progress, and related policies. Understanding the industry background is important for companies to formulate strategies and make decisions. By analyzing the industry background, companies can understand the market demand and the strengths and weaknesses of competitors, so as to formulate corresponding development plans and strategies. At the same time, industry background can also help companies predict industry development trends, seize market opportunities, and avoid potential risks. Therefore, in-depth research and understanding of the industry background is crucial for the long-term development of the enterprise

The continuous advancement of intelligent manufacturing has allowed the electronics industry to rapidly iterate products, and more personalized needs have begun to emerge. Inspection and loading and unloading are high-frequency scenarios in the industry, and workpieces are processed in different processes The way of communication and connection between time has become the top priority.

Currently, bottlenecks in the electronics industry include rising labor costs, low manual work efficiency, and low yield rates. Using collaborative robot solutions to reduce costs and increase efficiency has become an important breakthrough for enterprises. Elite robots are increasingly widely used in the electronics industry due to their advantages of flexible deployment, flexibility and efficiency.

Rewritten content: project requirements and problems

The content that needs to be rewritten is: This case introduces a smart home system manufacturer located in central China. They provide a full range of PCBA foundry services and have the ability to produce tens of millions of smart hardware products every year. Meeting customer demands for high quality, high efficiency and fast delivery of products is an important philosophy of the enterprise. Therefore, customers have very high requirements for product accuracy, inspection and testing, and delivery quality. Since most of the company's production lines are operated by workers, there are the following problems and needs:

Therefore, customers hope to introduce collaborative robots to gradually replace manual work in picking up, placing and inspecting power switches. With its compact structure, small size and safe human-computer interaction, Elite collaborative robots have become the first choice for automated production line transformation.

In order not to change the original meaning, the content needs to be rewritten into Chinese. The original sentence

does not need to appear

Elite Robot focuses on inspection and loading and unloading automation in the electronics industry, further analyzes the needs of the enterprise, and creates a customized system solution for collaborative robots for the enterprise, achieving efficient and accurate pick-and-place and inspection of power switches.

The content that needs to be rewritten is: process procedures

This solution consists of an Elite EC66 collaborative robot equipped with fixtures, testing equipment, industrial computers and other automation equipment. The end of the robot is equipped with a flexible suction cup. It can continuously and accurately pick and place the power switch according to the rhythm of the conveyor belt. material.

The robot identifies the conveyor belt to feed the workpiece through the sensor. The end of the robot positions and tracks the workpiece. With a flexible suction cup, the robot can grab/place 2 power switches from the conveyor belt or detection area at one time to achieve multi-station alternation. To pick and place materials, the conveyor belt can complete the automatic continuous, efficient and accurate automatic pick-place-detection-place operation without pausing.

The rewritten content is as follows: Advantages and operating effects of the solution

1. Using machines instead of manual high-voltage detection can save 3-4 manual workers

Collaborative robots can replace humans in working in high-voltage environments, effectively reducing safety hazards, avoiding personal injury accidents to employees, and solving the problem of difficulty in recruiting and retaining skilled workers at voltage-resistant testing stations. A single station can save 3 to 4 workers. Manually, the return on investment can be completed in 6 months.

2. Flexible deployment, rapid production and line change in 20 minutes

The Elite robot is easy to install and operate. It can be deployed quickly in 20 minutes, and the cost of automation transformation is low.

After improvements, our detection efficiency has increased by 20% and the detection time has been shortened by 3-4 times

Before the project transformation, it took the customer 10 to 15 seconds to detect one power switch. After the transformation, the voltage resistance test of four power switches can be completed within 10 to 15 seconds, greatly shortening the detection time, and the detection efficiency increased by 20 % or above, unit output value doubled.

4. High precision, high beat, high stability

Elite EC66 collaborative robot has a repeatable positioning accuracy of ±0.02mm and an effective working radius of 914mm. Industrial-grade motion control technology, the linkage system can accurately position and transport between different workstations, ensuring accuracy when picking and placing materials.

Optimize the work process and achieve data traceability

Elite collaboration solution further streamlines the company's work process in the field of power switch detection. Combined with detection equipment, it can also achieve real-time update and identification of material information, Pick and place and detection data are all available It is traceable, effectively preventing missed inspections and false inspections during manual operations, fully meeting the company's flexible production needs, and improving inspection and testing quality and process management.

Providing support to reduce costs and increase efficiency in the electronics industry

In this case, one collaborative robot can meet the customer's rhythm requirements. If you have higher requirements for the robot's material grabbing rhythm, you can also use multiple Elite writing robots to support the vision system and Elite's self-developed The conveyor belt tracking technology package uses the vision system and encoder to identify the conveyor belt feeding workpieces and the conveyor belt speed, and dynamically track, grab and place the workpieces.

Elite Robot

provides a variety of interfaces and communication protocols, which can connect collaborative collaborative robots to different automation equipment in the production line, identify more workpiece types, and locate different workpiece angles and positions to complete More detection and loading and unloading applications. Such as product function testing, product appearance testing, product size testing, product reliability testing (If you have further needs, please contact Elite Robot, contact information is at the end of the article).

In order to better help customers in the electronics industry upgrade their intelligent manufacturing capabilities and achieve more efficient, safer and more convenient automated flexible transformation, Elite Robots provides rich and detailed scenario-based solutions and continuously upgrades technology , to reduce costs and improve efficiency!

The content that needs to be rewritten is: cutting-edge interpretation, product news, corporate news, technology forum

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